The motorcycle is in excellent shape for a 33 year old bike that has been
sitting unused for 17 years.
Almost everything needs to come apart to be cleaned or replaced.
The rebuild will take a while.
Click on picture to see bigger.
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This is how she came home. |
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The original paint is in excellent condition. The previous owner started the rebuild. |
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Before he gave up this is what he removed. |
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The faring and bags will not be reinstalled. We want a Naked Wing. (the pickup truck could also use a restoration) |
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30,000 original miles. The gauge faces could use some work. |
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The carbs definitly need a rebuild, but they are in remarkably good shape considering they sat for 17 years with gas in them. |
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The radiator hoses need to be replaced. |
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The bolt that holds the back of the thermostat housing in place snapped off prompting much work and drilling eventurally ending up with a helicoil. |
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The timing belts look to be in excellent shape but are going to be replaced due to age. |
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The last engine I started after sitting for a long time had an exhaust valve stick open destroying the engine. |
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This time we are taking no chances. The heads are comming off. |
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The heads are in pretty good condition. |
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A little carbon and rust on the exposed valve stem in the port. Then clean all surfaces, new oil seals and gaskets. |
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Got the heads, timing belts and the points back on and painted the engine. |
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Next is the thermostat housing and coolant tubes. Then reinstall the carburators and the battery box and battery. |
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Getting ready to start her for the first time |
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The inside of the gas tank was rusty so it had to come out to be cleaned.
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This involved removing the rear tire, rear fender, differential, rear brake, battery and battery box.
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In my search for an original equipmet muffler I ended up purchasing an entire 76 parts bike complete with muffler, rear seat rail, rear shocks and |
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any other part I could possibly want. The only problem is the parts bike is almost to nice to take any parts off. |
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A little polishing the exterior and cleaning the interior and replacing all the gaskets and and jets in the carburators. |
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Put everything together and roll it out in the driveway for pictures. |
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The muffler needed a lot of cleaning and a little welding where the headers joined to the muffler. |
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I started her up today and was able to ride her around the neighborhood. |
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The Tail lights are still missing and the fork seals need to be replaced. |
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I couldn't resist taking a picture of both of the wings together. |
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Now the fork needed to come apart to change the fork seals. |
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While I had them apart I spent at least five hours at the buffing wheel polishing the lower fork legs |
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reassemble the fork with new seals, clean and polish the rim, completely disassemble and clean the brake calipers, replace the speedometer cable. |
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and put it all back together. |
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I drove the bike over to let the previous owner see it. I could tell by his reaction that he approves of my work. |
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He even let me take his picture with the bike. |
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